Much of extrusion technology used today is rooted in works done years or decades ago. CLASSIC ANTEC feature is dedicated to bring back some of the works that influenced the growth and development or the extrusion process, now and for years to come. Click on the link to down load the first CLASSIC ANTEC, the visualization study presented by Bruce Maddock at the 1959 ANTEC.
Arash Ahmadzadegan, Michael A. Zimmerman, Anil Saigal Department of Mechanical Engineering Tufts University Medford, MA 02155
It is known that a liquid crystal polymer (LCP) melt aligns in the direction of the shear flow when it passes through an extrusion die. This alignment causes thin films of the anisotropic LCP material to display different properties in different directions. To overcome this problem, many complex die design technologies have been developed that involve moving surfaces. However, there is a clear need to develop a method of predicting crystal orientation (alignment) to aid in die design. This paper investigates different modeling methods, and develops a numerical modeling technique using FLUENT, to predict molecular alignment by correlating it to streamlines of flow. This model also incorporates the complex rheology of the LCP in predicting the resulting alignment. It is shown that for a new cross-flow design of the extrusion die that at around Re=500 the maximum angle between the vectors is 80 degrees and at lower Re it does not satisfy the desired angle between the two flows.
extrusionwiki.com is the ultimate search engine for information specific to plastic extrusion. It relies on over 5 decades of information compiled from the annals of the Society of Plastic Engineers Extrusion Division based works of past and present founders and recognized experts in the field.
Mark A. Spalding, The Dow Chemical Company, Midland, MI
Gregory A. Campbell, Castle Research Associates, Jonesport, ME
Simulation of single-screw extruder screws using the standard pseudo-Newtonian method is known to deviate from measured performance. Part of this deviation is caused by the calculation of the drag flow rate. Previous research has shown that the calculation of the drag flow rate using this method is higher than that in the actual channel, causing the pressure gradient to be incorrectly adjusted to compensate for the error in the drag flow term. The research provided here provides the correction factors for rotational flow (historically known as drag flow) such that axial pressure gradients can be quickly and accurately calculated.